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Vacuum pump rebuild service

date08/06/2021 view214

 Vacuum pump rebuild service

Our factory-trained vacuum pump service technicians are equipped to handle the maintenance and repair of virtually any brand and type of vacuum pump. That's because our technicians have repaired vacuum pumps longer than anyone in the service industry. We pride ourselves on our ability to rebuild pumps by using OEM service procedures, manuals, and protocols.

Vacuum pumps repair and remanufacturing

Our vacuum pump rebuild service can help you to get maximum value from your investment.

Our network of service locations and remanufacturing centres offer a complete range of product repair, and remanufacturing solutions, with proven working practices and careful attention to detail.

A multi-step process

Our Complete Remanufacturing services follow a comprehensive high quality multi-step process that includes:

1. INCOMING INSPECTION:

- Attach work order / traveler to pump

- Photograph unit, document mechanical configuration and all accessories

2. VISUAL/PERFORMANCE INSPECTION:

- Check for physical damage

- Check for oil leaks

- Performance test.

- Ultimate vacuum, decibel check, motor ampe draw test

3. DISASSEMBLY:

- Complete disassembly, complete decontamination of internal and external parts.

- Hazardous materials disposed in accordance with environmental regulations.

- Check condition/ tolerances/  clearances of all internal parts

- Note all out of spec and damaged parts.

- Submit estimate for authorization.

4. DECONTAMINATION:

- All parts are cleaned and hot tanked. High pressure washing as required.

- Parts are glass beaded as required and water rinsed

5. CLEANING

- Sandblasting machine

- Manual cleaning

6. COMPONENT INSPECTION

-  Rotor , Stator , Timing gear , Shaft , HV rotor , Lobe , Sleeves …

7. REPLACEMET OF PARTS / REASSEMBLY

- Reassembly with all new major repair kit, including all bearings / bushings, shaft seals,  tip seals, o-rings, vanes, exhaust valves, gaskets, etc.

8. PAINTING/DETAILING.

- Refinish and clean all exterior surfaces to like-new condition.

9. SAFETY TESTING

- Vacuum pump test run 24 -36 hour. Re-torque / re-grease as required.

- Ultimate pressure test. Ampe-draw test, decibel test.

10. QUALITY CONTROL INSPECTION / PERFORMANCE VALIDATION

- Verify ultimate pressure, amperage and decibel readings.

-  Verify refitting of all accessories.

- Verify cosmetic condition, mechanical condition, functionality of all accessories, anti-suckback valve, oil control valves, etc.

11. EXPERTISE REPORT

- Test and QC report completed

12. PACKAGING AND SHIPPING:

- Apply all safety and startup labels, directional arrows,  special fluid labels, etc.

- Package up the vacuum pump and ship it out.

Our vacuum pump rebuild service delivers the closest thing to a new pump you can get, managed by the technical experts who understand every inch of your equipment.

Industries Served :

- Automotive

- Industrial & decorative coatings

- Heat treat

- R&D

- Semiconductor

- Metallurgy

- Food processing/packaging

- Vacuum degassing/drying

- Mass spectrometry

- Features

- OEM Trained Technicians

- Certified 12-Month Warranty

- Comprehensive Documentation

- Fast Turnaround

- Pick-up and Delivery Service

- Proactive Uptime Programs (Upon request. Availability varies depending on pump model)

- Priority Service

- ISO 9001 Certified

- Pump Decontamination

Our Hazmat certified service technicians are trained to handle materials resulting from corrosive processes.

Our trained service technicians regularly handle the corrosive materials resulting from processes such as semiconductor and gas abatement. Please provide current SDS with submitted equipment for decontamination.

We will not accept equipment exposed to biological or radiological materials

Please contact + 84 915 933 355

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phone 0915 933 355